Climacool IOM FLEX SERIES Bedienungsanleitung

®Installation, Operation & Maintenance ManualClimaCool IOMFLEX SERIESWater-Cooled Modular Chillers

www.climacoolcorp.comwww.climacoolcorp.com®8Connecting the Water Piping to ModulesWater piping must be installed in accordance with applicable codes a

www.climacoolcorp.com®9WATER PIPING SYSTEM As with any water system, it is important that the system is clean. Care should be taken to maintain a clea

www.climacoolcorp.comwww.climacoolcorp.com®10ClimaCool Water Piping ConfigurationsThe ClimaCool® Modular Chiller - Field Piping Direct Return - 1 to 5

www.climacoolcorp.com®11ClimaCool Hydronic RefrigerationThe ClimaCool® Modular Chiller - Figure 1 - Condenser Hydronic CircuitFigure 2 - Chilled Water

www.climacoolcorp.comwww.climacoolcorp.com®12FILLING THE WATER SYSTEMS It is imperative that the water systems are free from debris prior to initial o

www.climacoolcorp.com®13WATER TREATMENTProper water treatment is a specialized industry. We recommend consulting an expert in this field to analyze the

www.climacoolcorp.comwww.climacoolcorp.com®14CONDENSER WATERTEMPERATURE REQUIREMENTS RequirementsAs a general rule the efficiency of the chiller increa

www.climacoolcorp.com®15CLIMACOOL CS STRAINER (OPTIONAL)Fig. 1 Safety ConsiderationsRead this manual carefully. Personal injury or product damage can

www.climacoolcorp.comwww.climacoolcorp.com®16BOLTED LID MODELS: ClimaCool Strainer models CS-4B, CS-6, CS-8, and CS-10 have "bolted" lid de

www.climacoolcorp.com®17Stainless Steel Strainer Optionis preferable to use a hose with a significant amount of water pressure. DO NOT USE A PRESSURE

www.climacoolcorp.comwww.climacoolcorp.com®2ClimaCool works continually to improve its products. As a result, the design and specifications of each pro

www.climacoolcorp.comwww.climacoolcorp.com®18reservoir. The power supply and timer controls for the valve package are housed inside the ATF control b

www.climacoolcorp.com®19when handling. Automatic Timer Flush ATF-EA-1.5 (optional)Valve Specifications A. Water-resistant Polypropylene Motor Case B.

www.climacoolcorp.comwww.climacoolcorp.com®20General Information Water Resistance: The Valve and Controller are water-resistant, but not water-proof.

www.climacoolcorp.com®21Description: The pressure differential alarm option continually monitors and displays the strainer’s inlet and outlet differen

www.climacoolcorp.comwww.climacoolcorp.com®22When the differential set point is reached, both the audible and visual alarms will be triggered and will

www.climacoolcorp.com®23ClimaCool Y Type & Basket Type Strainers Strainer Installation Instructions:A. Ensure all machined surfaces are free of d

www.climacoolcorp.comwww.climacoolcorp.com®24Pre-Start UpPrior to chiller start up, there are certain essential checks which must be carried out. Fail

www.climacoolcorp.com®25the "field wiring" terminal strip (terminals 8 &9). With jumper in place, turn on the selector switch marked &quo

www.climacoolcorp.comwww.climacoolcorp.com®26Pre Start Up Check ListPreStartUp WaterCool Rev. 0508 Project Name: _________________________

www.climacoolcorp.com®27Start Up & Warranty FormStart-Up Water Cooled Rev0807 Project Name: _________________________________ Start-Up Date: __

www.climacoolcorp.com®1ClimaCool Modular Chillers MODEL NUMBERS AND SPECIFICATIONS Dimensions Refrigerant No. Of Nominal Model No. L x W x

www.climacoolcorp.comwww.climacoolcorp.com®28CHILLER OPERATION AND MAINTENANCE Pressure and Temperature Log A log of temperatures and pressures should

www.climacoolcorp.com®29Heat ExchangerRefrigerant Circuit #1Refrigerant Circuit #2Isolation Ball Valve (2”)Service Port (3/4”)Isolation Ball Valve (2”

www.climacoolcorp.comwww.climacoolcorp.com®30Operational Limitations VOLTAGE LIMITATIONS C

www.climacoolcorp.com®31Physical DataThe ClimaCool® Modular Chiller - Physical DataModels 30, 50 & 65 - FLEX SeriesFLEXFLEXNOTES: 1. Tonna

www.climacoolcorp.comwww.climacoolcorp.com®32Application ParametersClimaCool® Pressure Drops1 100 10 1000 Pressure Drop (Ft. of Water) Flow (GPM)

www.climacoolcorp.com®33COMPRESSOR INFORMATION The compressors used on the ClimaCool chiller are scroll compressors. They are highly efficient and extr

www.climacoolcorp.comwww.climacoolcorp.com®34Refrigeration Circuit DiagramSIZEClimaCool Corp.CCE-06011-2.VSDDWG NOCCE-06011-2.VSDREVSHEET 1 OF 1TITLE

www.climacoolcorp.com®35Refrigeration Circuit DiagramSIZEClimaCool Corp.CCE-06011-1.VSDDWG NOCCE-06011-1.VSDREVSHEET 1 OF 1TITLEREFRIGERATION CIRCUIT

www.climacoolcorp.comwww.climacoolcorp.com®36and sustained for several hours in order for the system to be considered free from moisture. It is neces

www.climacoolcorp.com®37Sequence of OperationSEQUENCE OF OPERATIONGENERIC INTERFACE - MANUAL ISOLATION VALVESSequence of OperationsChiller shall be en

www.climacoolcorp.comwww.climacoolcorp.com®2INSPECTIONAllow a sufficient amount of time to carefully follow these instructions to assure warranty cover

www.climacoolcorp.comwww.climacoolcorp.com®38Electrical Data - 60 HzThe ClimaCool® Modular Chiller - Electrical Data -Models 30, 50 & 65 - FLEX Se

www.climacoolcorp.com®39Power DistributionThe ClimaCool® Modular Chiller - Multi-Source PowerTypical InstallationBreaker Panel 1ClimaCom™Control Panel

www.climacoolcorp.comwww.climacoolcorp.com®40Module Power & Control CircuitT H E U L T I M A T E C H I L L E R S O L U T I O N®®

www.climacoolcorp.com®41Module Power & Control CircuitT H E U L T I M A T E C H I L L E R S O L U T I O N®®

www.climacoolcorp.comwww.climacoolcorp.com®42Module Power & Control CircuitT H E U L T I M A T E C H I L L E R S O L U T I O N®®

www.climacoolcorp.com®43Troubleshooting Guide1www.climacoolcorp.comTroubleshooting GuideWARNING!The troubleshooting guidelines recommended in this sec

www.climacoolcorp.comwww.climacoolcorp.com®44Troubleshooting Guide2www.climacoolcorp.comTroubleshooting GuideCOMPRESSOR CYCLES ON HIGH PRESSURE CONTRO

www.climacoolcorp.com®45For complete warranty details refer to ClimaCool's web site at www.climacoolcorp.com or contact customer service at (405)

www.climacoolcorp.com®3Preparing for Installation.Prepare the modules for installation by carefully removing the module's packaging, unbolt the m

© 2006 ClimaCool Corp.Doc# FLEX-IOM*97B0064N01*Rev.: 5/10ClimaCool works continually to improve its products. As a result, the design and specification

www.climacoolcorp.comwww.climacoolcorp.com®4ClimaCool Dimensional DataThe ClimaCool® Modular Chiller - Module Dimensional Data - Models 30, 50 & 6

www.climacoolcorp.com®5The ClimaCool®Modular Chiller -Rigging and Lifting ProceduresRigging (Figures 1 and 2)covers in place.Each module should be lif

www.climacoolcorp.comwww.climacoolcorp.com®6ClimaCool Service ClearancesNOTES: 1. Modular chiller bank width dimensions above include (1/8")

www.climacoolcorp.com®7ClimaCool Vibration IsolationThe ClimaCool® Modular Chiller - Mounting Rail and Vibration Isolation Due to the low vibration of